LeChase Construction: Firm Profile

What is the history and background of the firm?

LeChase Construction was originally established as a family business in 1944 to fill the demand for construction work in Rochester, N.Y. during World War II. Today, the firm is operated as a partnership, with annual revenues approaching $1 billion and 11 regional offices across the east coast.

LeChase takes great pride in its reputation for safety, quality, and integrity, as well as its commitment to building partnerships. As a result, more than 85% of LeChase clients are repeat customers.

In terms of workload, the firm does a mix of construction management, design-build, general construction, and program management. The company does a substantial amount of commercial, multi-unit housing, life sciences, technology, and industrial projects, although its top market sectors are education and health care. Since 2010, LeChase has completed more than 550 higher ed and K-12 projects, valued at over $5 billion, on more than 140 educational campuses. Over that same period, it delivered over 300 projects at more than 80 health care institutions.

What is the firm’s current focus? What are the key projects you are working on?

LeChase has hundreds of active projects underway at any given time. Our portfolio of projects range from small renovations to new construction valued at more than $250 million. Some notable projects, shown in Figure 1, are described below.

  • The Strong National Museum of Play Parking Structure and Museum Expansion – This project started with the construction of a five-level, 330,000-SF, cast-in-place parking structure, which was completed in 2020. One unique feature of the garage is its facade, which includes 352 6x6-inch steel tubes in 15 different colors.  The second phase of the project will add a 90,000-SF wing to the museum. This will provide space for the World Video Game Hall of Fame, a two-story gallery and open lobby. The project will also include renovations to the museum’s café, gift shop, restrooms, and offices. A gateway building will connect the garage and museum.
  • Syracuse University National Veterans Resource Center – Designed to serve as the center of veteran life on the Syracuse campus and across Central New York, the National Veterans Resource Center is dedicated to research and programs aimed at enhancing the lives of our nation’s veterans and their families. The complex features state-of-the-art educational resources, classroom spaces, offices, meeting rooms, a conference center, gallery, cafe, a 1,000-seat auditorium, an outdoor parade ground at the roof level and all support facilities.
  • Highland Hospital Patient Tower Addition – This project consists of a four-story vertical expansion and penthouse of approximately 80,000-SF over the existing Surgical Services (OR’s) and Observation Unit. This will provide approximately 58-new patient rooms on three of the floors and one floor of shell space for future build-out. There will be approximately 10,000-SF of renovations to the existing facility to accommodate partial existing building demolition and connections to the new tower.
  • Duke University Chiller Plant #3 – This project stemmed from the need to increase chilled water capacity before a new patient tower opened at the on-campus Duke University Hospital. The new 36,233-SF chiller building currently includes two 3,800-ton Trane Chillers and associated equipment, and space to add two future units. It also includes centralized office space for Duke’s High Voltage division, including a control room with a video wall for monitoring substations on campus. In addition, the project included site and foundational work for the massive cooling towers that support the plant, as well as storage buildings that provide the High Voltage team with easy access to tools, equipment, and inventory they use to manage the energy needs of the campus.
  • University of Rochester Ambulatory Orthopedics Campus – In response to skyrocketing demand for orthopedic care in recent years, LeChase has been hired to build UR Medicine’s new 330,000-SF, four-story Ambulatory Orthopedics Campus (AOC), situated adjacent to Marketplace Mall in Rochester. As one of the most comprehensive orthopedic surgery and outpatient care centers in the US, it will enable patients with bone and joint conditions to receive state-of-the-art treatments. Existing mall areas were gutted down to the shell prior to the start of construction. A spotlight of the facility will be the 58,000-SF Center for Human Athleticism and Musculoskeletal Performance Prevention (CHAMPP). Other spaces will include ambulatory surgery operating rooms, clinical exam rooms and a diagnostic imaging suite, as well as areas for physical therapy, sports training, and wellness services. Understanding that the need for these services continues to grow, the tower will be built for future vertical expansion.

When did the firm start using AEC technology, and how is it being used today? 

LeChase’s experience using AEC technology dates back to the early 2000’s. In the construction industry, technology is the glue that holds the office and field together. A well-planned project saves time and money, promotes safety, and creates a strong relationship between the project team and the owner.

BIM Services

Building Information Modeling (BIM) lets us plan projects with improved safety, detailing, coordination and collaboration, saving both time and money. The use of BIM allows our team to provide various services depending on the project’s needs. The convergence of AEC software applications like Revit, Navisworks, AutoCAD, and SketchUp, with construction management platforms like ProCore and BIM360 creates efficient and time-saving models for each project.

Before construction, we use BIM to build the building virtually (Figure 2). Doing this allows our team to eliminate constructability conflicts before the tradesman steps on site. The virtual model saves time, delays, and stress on an already challenging labor market. When BIM implementation began in construction projects, MEP-focused projects were modeled with high levels of detail. However, today, the use of BIM is more important than ever. It eliminates potential rework, and it allows the trades to utilize their time progressing the project forward. 

With a focus on growing construction fabrication, having fabrication-ready models available allows our specialty contractors to import the model into their manufacturing equipment to produce better yields from the stock materials. For example, we often model above-ceiling multi-trade MEP rack assemblies in the medical and pharma field (Figure 3). Doing this allows for the coordination of utilities, and for the facilities team to be able to get to the critical valve during a shutdown. The offsite fabrication expedites the infield installation and provides valuable workspace onsite for trades.

Drones

In the construction industry, drones are used for a variety of applications. LeChase has several drones available with an assortment of cameras and scanners to meet a range of needs for each project. As an example, many projects require progress photos. We can take high-resolution photos weekly, bi-weekly, or monthly or capture as-needed photos before, during, and after construction to easily convey the progress made over time (Figure 4). These photos can be from predetermined waypoints, a full top-down scan of the site, or other locations by request. By setting up waypoints, we can take the same photos each visit or even a video along the same path, and at the end of the project, combine them all into a time-lapse video showing the entire construction process. Our clients take great pride in their projects. They appreciate the progression of their project from conception to reality. Our project team takes the progression photos and uploads them to the management platform; this provides the out-of-town board members, designers, and consultants the ability to view up-to-date progress photos.

Making sure our teams get home safely is our number one goal, and the use of a drone makes it much safer to find and fix any potential safety issues on large expansive sites. Recently, we were able to catch a potential issue with an employee who was not tied-off on a roof of a project that comprised of several different elevations. Reviewing the images with the superintendent, they were able to educate the employee about safety practices and create a safer work environment.

Thermal scanning of building envelopes is our firm’s latest endeavor utilizing the drone fleet. Drone-mounted systems are much safer and more cost effective than manlifts roaming the site. Scanning of the building prior to final façade/roof installation allows the project teams to catch any potentially poor-performing vertical or horizontal enclosures.  In the past, the amount of time and manpower to produce a complete building scan made this effort often out of reach, but today’s technologies allow the construction team to pinpoint and remedy identified areas.

Modelogix & Microsoft Power BI

This software is used for data mining and cost modeling. In today's climate, the need to quickly and accurately make high-level budget recommendations is more important than ever. Utilizing in-place project data allows clients to get a feel of the project's financial direction and benefits design teams, so they do not have to create designs that may not meet the budget. This process is collaborative, with the entire team involved, and helps to drive target value design.

What are some of the main challenges the firm faces in its implementation of AEC technology?

Several factors including market sector, regional variances in design firms, subcontractors, and the client, can challenge the implementation of AEC technology into a construction project. These are challenges because some clients or subcontractors are technologically advanced and prefer using software to streamline their processes. At the same time, others do not want to invest time or money into it. Also, some projects dictate the specific program/software that we need to use. This results in a challenge because the team working on the project may not be familiar with the program/software that is required. Getting some clients/owners to invest in technology when there isn’t always an immediate payoff has been difficult; however, once we have used some AEC technology on a project, the team is generally eager to use it again because they see the benefit in the outcome and are more receptive to learning about the other advantages the technology can offer.

How does the firm see AEC technology evolving in the future?

As mentioned before, safety is our number one priority. We are committed to maintaining the safest job site for our employees, subcontractors, customers, and the community. We see the use of AEC technology evolving by using business intelligence to do predictive analytics about safety measures on project sites (Figure 5). This would help streamline and possibly prevent a potential safety issue from happening. 

If the firm had a wish list for AEC technology, what would it be?

Our wish list is for AEC technology to communicate between all platforms. This will streamline processes and result in less room for error. Currently, the programs do not always link. It takes time to input information from one program to another. That also allows for a greater chance of an error. Another item for our wish list is for a consensus on which products and services are most beneficial for the project, giving us the best value in serving our clients. 

Are there any additional information/observations/insights on AEC technology from the firm that you would like to share?

The use of labor market tie-ins, which relies on advances in technology, has allowed contractors and designers to work in a labor-short market more effectively. In some platforms, labor is reduced by 15-20%. 

Overall, it’s an exciting time to be involved with technology in the AEC industry. I’m proud to work at a forward-thinking company like LeChase, which recognizes the value of technology and is willing to invest in it to provide a better result for our customers.

Acknowledgements: This profile was facilitated by J.P. McGuirk of Focus Media.

About the Author

Chris Preston is the BIM manager for LeChase. He is responsible for the standards and processes across the company. He runs BIM coordination, provides BIM user training and support, creates 3D walkthroughs for client presentations, and supports estimating with data extracted from BIM models. Preston has 20 years of experience in the architecture, engineering, and construction industry, has worked with BIM software tools for the past eight years, and is a licensed drone pilot. He has a Computing Graphics degree from Alfred State College (Alfred, N.Y.).

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